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Smc/Dcm/Frp Compression Moulding Presses

Smc/Dcm/Frp Compression Moulding Presses
Smc/Dcm/Frp Compression Moulding Presses
Price And Quantity
  • Unit/Units
  • 1
  • Unit/Units
  • 750000 INR
    Product Specifications
    • CNC
    • Electricity
    • Automatic
    • Painted
    • Blue
    Product Description

    Smc/Dcm/Frp Compression Moulding Presses

    Holding vast and rich experience in this industry, our company is considered as one of the renowned manufacturers and exporters of Smc/Dcm/Frp Compression Moulding Presses. These molding presses are manufactured as per the strict industrial standards and norms. Our offered range of compression pressing machines is used in melamine molding of electrical connectors, switch gears & brake linings. Smc/Dcm/Frp Compression Moulding Presses are known for their less power consumption, maintenance free and easy installation features.
    Applications :

    Downstroking SMC/ DMC / FRP Compression Moulding are designed to provide greatest degree of precision. These machine provide acute control over the process with desired flexibility. Different applications of the machine include the following :

    • SMC / DMC / FRP Moulded Parts
    • Melamine Moulded Parts i.e. Electrical connectors
    • Bekallite Moulding
    • Composite material / others polymers mouldings
    • Brake linings / Clutch Facing / Rubber Parts Moulding
    • Switch gears Moulding

    Salient Features of Downstroking SMC/DMC/FRP Compression Moulding Presses:

    Salient Features of Smc/Dcm/Frp Compression Moulding Presses

    Fabricated ultrasonically tested steel construction of frame :Frame is fabricated from prime steel plates of proper thickness for greater strength & rigidity. All frame is designed on latest softwares to resist any deflection & capable enough to withstand high pressure & vibration damping capabilities.

    Accurate slide Guiding Arrangement: Different kind of guiding arrangement are provided to suit the application of the press long guiding length & suitable guide with centralized lubrication system is provided in the presses. Please refer following pictures.

    Bottom Cushioning Arrangement: The function of the draw cushion is to hold the blank during deep drawing operations. The cushion thus prevents the formation of wrinkles & as a resuet of the ejection function, raises the parts to the transport level or ejection level during the return motion of the slide. The cushion is designed for about 30% of the main ram tonnage when in cushion mode.

    Stroke Limiters & Damping device: Mechanical stoppers are provided as a safety feature to limit the maximum stroke of the main ram after pressing, to protect the tool from damage

    Most Reliable Hydraulic Drive System: SANTEC' hydraulic system is most reliable & the backbone of hydraulic presses. It involves a compact manifold Block to avoid piping thus less chance of any leakages in the system so pressure will remain constant throughout the cycle. All the valves are internationally reputed make, so reliability is more. High quality indigenously made precision hydraulic cylinders with low friction PTFE seals with 60%. Bronze guide tapes ensure operation & long life of the press.

    Control System: The press controls are designed into a panel which is mounted at type level on the press. A TFI' Flat ; panel with touch screen & key pad of world renowned "Allen-Bradley" is provided so graphical display of control information, indication of activation status of slide, cushioning & ejection operations are possible. The blank holder, main slide cushion stroke are infinitely variable. Slide reversal is either by limit switch or pressure switch sensing. The blank holder, main slide & cushion pressures are individually controllable between 10-100% of tonnage throughout the stroke. Individual pressure control of the various blank holder cylinders or multi point cushion can be provided fordrawing of complicated & asymmetrical pasts.

    Operator's Safety Systems:

    • Two hand push buttons operation facility to engage operators hand.
    • Photo-electric safety guards & hydraulic / mechanical operated moving protected guards may be provided at the front & back side.
    • Hydraulic locking of the main slide & Blank holder at top dead centre (TDC) to ensure safety when operator is working in the tooling area or under the moving ram.
    • Electronic safety inter locking arrangement to ensure proper sequencing of operations.

    Accuratel Slide Parallelism arrangement:

    A slide position sensor to detect deviation & the servo valve to increase pressure on underside of the piston are provided & at the same time the pressure on other connecting pipe is reduced. The maximum deviation measured at the parallel control cylinders is between 0.6 & 0.8 mm during drawing, bending, smc moulding & other forming operations.

    Technical Specifications :

    Technical Specifications of Smc/Dcm/Frp Compression Moulding Presses

    Models

    SCMD 30

    SCMD 60

    SCMD 100

    SCMD 150

    SCMD 200

    SCMD 250

    SCMD 300

    SCMD 350

    SCMD 400

    SCMD 500

    SCMD 600

    SCMD 700

    SCMD 800

    SCMD 1000

    SCMD 1200

    SCMD 1500

    SCMD 2000

    SCMD 2500

    SCMD 3000

    Capacity (tons)

    30

    60

    100

    150

    200

    250

    300

    350

    400

    500

    600

    700

    800

    1000

    1200

    1500

    2000

    2500

    3000

    Pull back force (tons)

    8

    8

    8

    10

    10

    20

    20

    30

    30

    50

    60

    60

    60

    100

    120

    150

    150

    150

    150

    Stripper capacity (tons)

    -

    -

    -

    -

    -

    -

    50

    50

    100

    100

    150

    150

    200

    200

    200

    300

    300

    300

    300

    Ploten size (mm)

    400 x 400

    500 x 500

    600 x 600

    750 x 750

    1000 x 900

    1000 x 1000

    1250 x 1250

    1500 x 1250

    1500 x 1250

    1500 x 1250

    1800 x 1600

    2000 x 1600

    200 x 1600

    200 x 1600

    2200 x 1800

    2300 x 2000

    2500 x 2000

    2500 x 2000

    2500 x 2000

    T-slots

    T - 16

    T - 16

    T - 16

    T - 16

    T - 16

    T - 20

    T - 20

    T - 20

    T - 20

    T - 20

    T - 22

    T - 24

    T - 24

    T - 24

    T - 24

    T - 24

    T - 24

    T - 24

    T - 24

    Day light (mm)

    500

    600

    750

    800

    900

    1000

    1200

    1250

    1500

    1500

    1500

    1600

    1700

    1800

    1800

    1800

    1800

    2000

    2000

    Stroke light (m

    m)

    400

    450

    550

    600

    650

    700

    900

    900

    1050

    1050

    1050

    1200

    1200

    1400

    1400

    1400

    1400

    1400

    1400

    Shut height (mm)

    100

    150

    200

    200

    250

    300

    300

    350

    450

    450

    450

    400

    500

    400

    400

    400

    400

    600

    600

    No of main ram + jacking cyl

    1

    1+2 Nos.

    1+2 Nos.

    1+2 Nos.

    1+2 Nos.

    1+2 Nos.

    1+2 Nos.

    1+2 Nos.

    2+2 NOs

    2+4 Nos

    2+4 Nos

    2+4 Nos

    2+4 Nos

    2+4 Nos

    2+4 Nos

    2+4 Nos

    3+4 Nos

    3+4 Nos

    3+4 Nos

    Working Pressure (Box)

    200

    200

    200

    210

    210

    210

    210

    210

    210

    250

    250

    250

    250

    250

    250

    250

    250

    250

    250

    Approach speed (mm/sec)

    30-40

    70-80

    100

    120-150

    130-150

    130-150

    150

    150-200

    150-200

    150-200

    150-200

    150-200

    200-300

    200-300

    200-300

    200-300

    200-300

    200-300

    200-300

    Pressing speed (mm/sec)

    2-5

    10-20

    10-20

    10-20

    20-30

    15-20

    20-25

    15-25

    15-25

    15-25

    15-25

    15-25

    15-25

    20-30

    20-30

    20-30

    20-30

    20-40

    20-40

    Slow operating speed (mm/sec)

    2-5

    10-20

    10-20

    10-20

    15-20

    15-20

    15-20

    15-20

    15-20

    15-20

    15-20

    15-20

    15-20

    15-20

    15-25

    15-25

    15-30

    15-30

    15-30

    Fast return speed (mm/sec)

    30-50

    80-90

    120

    130-160

    150

    160

    160

    200

    200

    160-210

    160-210

    160-210

    300

    260-320

    250

    250

    250-300

    250-300

    250-300

    Ejector force (tons)

    5

    6

    6

    6

    8

    10

    15

    15

    15

    40

    40

    40

    40

    40

    45

    45

    45

    60

    60

    Bore Diameter of ejector (mm)

    500

    63

    63

    63

    70

    100

    120

    120

    120

    100

    100

    100

    100

    100

    110

    110

    110

    120

    120

    No. of ejector

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    4 Nos. With cam/ pins









    Stroke lenght of ejector (mm)

    125

    150

    170

    170

    200

    200

    250

    250

    250

    250

    250

    250

    300

    300

    300

    350

    400

    400

    450

    Electric motor (H.P)

    5

    7.5

    10

    15

    20

    250

    25

    30

    40

    50

    60

    75

    75 to 100

    100

    125

    125

    125 to 150

    150

    200

    Pump

    Double pump (High/Low)



















    Operation

    PLC control

    PLC control

    PLC control

    PLC control

    PLC control

    PLC control

    PLC control

    PLC control

    PLC control

    PLC control

    PLC control

    PLC control

    PLC control

    PLC control

    PLC control

    PLC control

    PLC control

    PLC control

    PLC control

    Mould safety Interlock

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Photo safety guard (sick make)

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Provided

    Weigh of the press Approx (tons)

    4-5

    6

    7

    10-11

    13-14

    16-17

    18-19

    20

    25

    30-35

    40-45

    50

    55

    60

    65

    65-70

    80

    100

    100-110

    Trade Information
    • Cheque, Cash in Advance (CID), Cash Advance (CA)
    • 1 Per Month
    • 2 Months
    • Africa, Middle East, Western Europe, Eastern Europe, South America, North America, Central America, Australia, Asia
    • All India
    Contact Us

    Plot No. 92/6, Road No-1, Mundka Udyog Nagar, Mundka Extension, Rohtak Road,, New Delhi, Delhi, 110041, India
    Phone :+918037400147